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This version (10 Jul 2017 16:48) was approved by Andrei Cozma.The Previously approved version (06 May 2015 15:05) is available.Diff

Table of Contents

AD-FMCMOTCON2-EBZ test procedure

Required hardware

  • ZedBoard with mouse and keyboard
  • SD card with ADI Linux image
  • HDMI monitor
  • AD-FMCMOTCON2-EBZ
  • AD-DYNO2-EBZ

Prepare the SD card

NOTE: Following instructions are valid if a Windows host is used. Instructions regarding other Operating Systems can be found here: http://wiki.analog.com/resources/tools-software/linux-software/zynq_images

  • Use Windows “safely remove” to eject the disk.

Program the FRU EEPROM

  • Connect the controller board to the ZED board
  • Ensure that the SD card is up to date (run ADI Update Tools)
  • To program the FRU EEPROM, start ADI IIO Oscilloscope, select Settings → Connect; if the EEPROM memory was not already programmed, a window should pop-up:

  • Select the AD-FMCMOTCON2-EBZ-FRU.bin master file, type the board's Serial Number (which is written on the sticker on the controller board bottom) and the Date and click OK to program the EEPROM.

Test ETHERCAT EEPROM

  • Open a Terminal Emulator and test the EEPROM memory running “sudo ./verify_eeprom”
  • If everything works OK, the following messages should appear: “Write OK.” “Read OK.”

Test AD2S1210

  • Ensure that the SD card is up to date (run ADI Update Tools and “sudo adi_update_boot.sh 10.50.1.128”)
  • Connect a jumper on P6.2 - P6.3
  • From the Resolver tab set the Excitation Frequency to 2000 Hz and 20000 Hz. The Sine frequency can be measured on P9.5 using an oscilloscope. Make sure that the oscilloscope ground is connected to the DGND_ISO testpoint.

Test Procedure

  • Insert three jumpers on the controller board as in the picture below

Eth Jumpers

  • Connect the hardware as shown in the picture below

connections

  • Insert the Dyno sensor wire in P3 connector on the controller board with the black wire towards the FPGA
  • Insert the Dyno motor wire in the P2 connector on the Drive Board
  • Connect 24V power supplies on P1 and P3 connectors
  • Make sure the Emergency Stop switch is pressed
  • Power on the Zedboard
  • Make sure the following LEDs are on:
    • DS1, DS2, DS3 and DS4 on the Controller Board
    • DS1 and DS2 on the Drive Board
  • In the Linux ADI IIO Oscilloscope go to the Motor Control tab and select the following configuration:
    • Motor 1
      • Run: ON
      • Delta: OFF
      • Direction: Counterclockwise
      • PWM: 74.99%
    • Motor 2
      • Run: ON
      • Delta: OFF
      • Direction: Counterclockwise
      • PWM: 74.99%

Motor Control Tab

  • In the Linux ADI IIO Oscilloscope-Capture1 go to the Plot Channels pane and select the following configuration:
    • ad-mc-adc
      • voltage0: ON
      • voltage1: ON
      • voltage2: ON
      • voltage3: ON
    • ad-mc-adc-m2
      • voltage0: ON
      • voltage1: ON
      • voltage2: ON
      • voltage3: ON

Motor Control Tab

ADC

  • Release the Emergency Stop switch and press the Reset switch -- the motor should start spinning
  • Make sure that there are no vibrations in the DYNO system.
  • In the Linux ADI IIO Oscilloscope-Capture1 press the following buttons Capture, AutoZoom and Stop
  • Press the Emergency Stop switch -- the motor should stop spinning
  • Make sure there are two phase-shifted sinusoidal waveforms on the screen with the amplitude varying between 27000 to 37000
  • Make sure there is a DC signal between around 21500

Motor Control Tab

  • Insert the Dyno sensor wire in P2 connector on the controller board with the black wire towards the FPGA
  • Insert the Dyno motor wire in the P4 connector on the Drive Board
  • Release the Emergency Stop switch and press the Reset switch -- the motor should start spinning
  • Make sure that there are no vibrations in the DYNO system.
  • In the Linux ADI IIO Oscilloscope-Capture1 press the following buttons Capture, AutoZoom and Stop
  • Press the Emergency Stop switch -- the motor should stop spinning
  • Make sure there are two phase-shifted sinusoidal waveforms on the screen with the amplitude varying between 27000 to 37000
  • Make sure there is a DC signal between around 21500

Motor Control Tab

Ethernet

  • Insert an ethernet cable in the P13 connector on the controller board
  • Install Iperf on a Windows machine
  • Find the IP address of the Zedboard by typing the following command in the terminal 
    ifconfig
  • Run Iperf server on the Zedboard by typing the following command in the terminal 
    iperf -s
  • Run Iperf client on the Windows PC by typing the following command in the command promt. Replace x with the Zedboard IP
  • iperf -c x.x.x.x
  • After a few seconds a similar message to the one below should appear in the windows console. Please make sure that for a Gigabit Ethernet connection, the speed is greater than 150 Mbits/sec

Iperf PC

  • Insert the ethernet cable in the P11 connector on the controller board and repeat the steps above

Dyno

  • Release the Emergency Stop switch and press the Reset switch -- the motor should start spinning
  • Make sure that there are no vibrations in the DYNO system.
  • On the DYNO board open the Measurements menu
  • Check the speed & current displayed under Measurements on the DYNO LCD to see if it reads 6300rpm +/- 250rpm for speed and 0.03A for current

Motor Control Tab

  • Set the load to 100%
  • Check the speed & current displayed under Measurements on the DYNO LCD to see if it reads 2100rpm +/- 250rpm for speed and 2.4A +/- 0.1A for current

Motor Control Tab

  • Press the Emergency Stop switch -- the motor should stop spinning
resources/eval/user-guides/ad-fmcmotcon2-ebz/hardware/test.txt · Last modified: 10 Jul 2017 16:48 by Andrei Cozma

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