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This version (23 Nov 2023 16:48) was approved by Radu Etz.The Previously approved version (08 Nov 2023 13:10) is available.Diff

AD-ACEVSECRDSET-SL User Guide

Introduction

The AD-ACEVSECRDSET-SL is a complete Type 2 EVSE 3.6 kW charging cable solution, providing a reference design intended for evaluation and prototyping of EV charging systems.

The system includes the ADE9113 3-channel isolated sigma-delta (Σ-Δ) ADC for voltage and current measurement on the single-phase power input and measurement of the relay voltage for solder contacts detection and relay state of health. Safe operation is enabled by the inclusion of a 6 mA DC / 30 mA rms RCD. Detection of overvoltage, undervoltage, overcurrent, overtemperature and EV diode presence are also available.

The MAX32655 ultralow power ARM® Cortex®-M4 processor implements the logic for system control and communication with the EV over the control pilot interface. A programming and debugging interface are included. The MAX32655 Bluetooth 5.2 interface enables connectivity to external devices.

The design is accompanied by an open-source software stack and reference applications, enabling custom software development to start from a proven implementation validated to meet the applicable standards. The system is designed to meet the IEC61851 and IEC62752 standards.


Features

  • Complete reference design for Type 2 EVSE Cordset (IC-CPD)
  • Power level from 2.3 kW up to 3.6 kW (at 230 V)
  • Designed to meet the applicable standards - IEC61851, IEC62752
  • Incorporates a 6 mA DC/30 mA rms RCD and a control pilot circuit
  • Relay soldered contacts detection
  • Overtemperature detection
  • Integrated isolation
  • Reduced component count for cost optimization
  • Bluetooth 5.2 interface for connectivity to external devices
  • Open-source software stack to enable custom firmware development

Applications

  • EV Charging

Block Diagram

Specifications

Electrical Specs
Power 3.6 kW
Input voltage 230V +/-15% or 120V +/-15%
Input current 16 A
Input frequency 50 Hz / 60 Hz
Output voltage 230 V +/-15% or 120V +/-15%
Output current 10 A/16 A
Output frequency 50 Hz / 60 Hz
Operating Conditions
Operating temperature -25°C to +45°C
Residual current device 6mA DC / 30 mA rms
Safety Features
Overvoltage category II
Protection features Relay soldered contacts detection
Overvoltage
Undervoltage
Overcurrent
Overtemperature
Other features Integrated isolation
Diode detection
User Interface & Control
Communication Bluetooth 5.2
Status Indicators LEDs
Debugging RS-232
Designed to the following standards
IEC 61851, IEC 62752

System Setup

For Hardware Setup instructions, please check out the AD-ACEVSECRDSET-SL Hardware User Guide

For Software Setup instructions, please check out the AD-ACEVSECRDSET-SL Software User Guide


Software Resources

Design and Integration Files

AD-ACEVSECRDSET-SL Design & Integration Files

  • Schematics
  • PCB Layout
  • Bill of Materials
  • Allegro Project

Registration

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resources/eval/user-guides/ad-acevsecrdset-sl.txt · Last modified: 23 Nov 2023 16:48 by Radu Etz